How to Measure a Floor Scrubber Brush: Size Chart
Measure your floor scrubber brush in 3 steps — diameter, center hole, bristle length. Includes a brush size chart by machine brand (Tennant, Karcher, Nilfisk, Viper, Clarke) and a 60-second ordering checklist so you never buy the wrong brush again.
In This Guide
Why the Right Brush Size Matters
A floor scrubber brush that is the wrong size does not simply clean worse — it can damage the machine. A brush that is too large will not seat on the driver plate, wobbles during rotation, and overloads the brush motor. A brush that is too small leaves uncleaned strips along the edges and forces the operator to make extra passes. Getting the size right the first time is the difference between a brush that lasts six months and one that fails in six weeks.
The Three Measurements You Need
Every replacement brush is defined by three numbers. Write all three down before you order.
| Measurement | What It Means | How It Is Written |
|---|---|---|
| Brush diameter | Overall width across the brush face (disc brushes) | 17 in / 430 mm |
| Brush length | Total length for cylindrical and roller brushes | 26 in / 660 mm |
| Center hole and lug pattern | The hole diameter plus the number of drive lugs | 3.5 in hole, 3-lug |
| Bristle length | Bristle trim height, which affects pressure and scrubbing | 1.5 in / 38 mm |
How to Measure Your Brush (5 Steps)
You do not need special tools. A tape measure and a marker are enough.
- 1. Remove the brush from the machine. Raise the deck or release the retainer clip first — never measure while the brush is mounted.
- 2. Measure the diameter across the center for disc brushes. Lay the brush flat and measure the widest point straight across the middle.
- 3. Measure the length for cylindrical and roller brushes. Measure tip to tip along the brush body, not the shaft.
- 4. Measure the center hole. Measure the inside diameter of the mounting hole, then count the drive lugs (the raised tabs that lock into the driver plate).
- 5. Photograph the brush next to the tape measure. A photo with the measurement visible lets any supplier confirm the spec, even without a brand name.
Brush Size Chart: Common Diameters
Most floor scrubber brushes fall into a small number of standard diameters. Match your measurement to the nearest value below.
| Imperial | Metric | Typical Machine Class |
|---|---|---|
| 13 in | 330 mm | Compact battery scrubbers |
| 14 in | 355 mm | Small walk-behind |
| 15 in | 380 mm | Small walk-behind |
| 16 in | 410 mm | Mid-size walk-behind |
| 17 in | 430 mm | Most common walk-behind size |
| 18 in | 460 mm | Mid-size walk-behind |
| 20 in | 510 mm | Large walk-behind |
| 24 in | 610 mm | Ride-on scrubbers |
| 26 in | 660 mm | Ride-on scrubbers |
| 28 in | 710 mm | Heavy-duty ride-on |
Brush Size by Machine Brand (Reference)
These are the most common brush diameters for popular scrubber models. Always confirm against your machine manual or the number moulded on the old brush — the same machine series can ship with different deck sizes.
| Machine / Series | Typical Brush Diameter |
|---|---|
| Tennant T3 / T3e | 17 in (430 mm) |
| Tennant T5 / T5e | 20 in (510 mm) |
| Tennant T7 | 26 in (660 mm) |
| Tennant T300 / T500 | 20 in (510 mm) |
| Karcher B 40 / BR 40 | 16 in (410 mm) |
| Karcher B 60 / BR 60 | 20 in (510 mm) |
| Nilfisk SC250 | 13 in (330 mm) |
| Nilfisk SC400 / SC500 | 17 in (430 mm) |
| Viper AS430B | 17 in (430 mm) |
| Viper AS510B / AS5160 | 20 in (510 mm) |
| Clarke CS20 / CS20B | 20 in (510 mm) |
| Advance SC750 | 26 in (660 mm) |
Five Sizing Mistakes That Cost Money
These are the mistakes we see most often when customers order replacement brushes.
- 1. Measuring the machine, not the brush. The deck opening is larger than the brush. Always measure the brush itself.
- 2. Forgetting the lug pattern. Two brushes can share a diameter but use a different number of drive lugs and will not fit.
- 3. Confusing diameter with radius. A 10 in radius is a 20 in brush, not a 10 in brush.
- 4. Ordering by machine brand only. Brands change suppliers between production years — a 2021 T5 and a 2024 T5 may use different mountings.
- 5. Ignoring bristle length. A longer trim changes brush pressure and can overload the motor on some decks.
A 60-Second Checklist Before You Order
Run through this list once and you will not need to return a brush.
- Diameter or length measured (in inches and millimetres)
- Center hole diameter measured
- Drive lug count recorded (for example, 3-lug)
- Bristle material identified: nylon, polypropylene, abrasive, or steel wire
- Bristle trim length noted
- Photo taken with the tape measure in frame
- Machine model and year written down
Send Us Your Measurement, We Match the Brush
You do not need to know a part number. Send the diameter (or length), the hole and lug pattern, and a photo with the tape measure, and we will match a factory-direct replacement brush for your machine. As a brush manufacturer we build to specification rather than to brand, so an OEM-compatible brush typically costs 30-50 percent less than the dealer price. Custom diameters, custom bristle materials, and private-label branding are available on request.
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About the Author
Mark Xu is Sales Director at Aikerui with 15+ years of experience in industrial floor cleaning equipment. He has helped 2,000+ facilities across 50+ countries source factory-direct cleaning equipment.